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SMD BOX Solution

Smart Material Warehouse for Electronics Manufacturing

10,000+ Reel Capacity for Mid-to-Large Scale Electronics Manufacturers

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99.98%

YIELD RATE

300%

PROCESSING CAPACITY INCREASE

65%

LABOR COST REDUCTION

80%

UNMANNED OPERATIONS

The 3A Concept

Neotel Technology’s smart material warehouse is built on the revolutionary 3A concept, specifically designed for SMT/semiconductor industries

Automation

  • Full-process automated sorting systems with intelligent closed-loop management
  • Daily processing capacity increases by 300%
  • Key process yield rates reaching 99.98%
  • Seamless integration from material inbound to outbound operations

Autonomous

  • Unmanned smart material warehouses with IoT positioning technology
  • AGV dispatching technology for seamless material flow
  • Unmanned nighttime operations exceed 80%
  • Compliant with IPC-JEDEC J-STD-033 standards

AI-Driven

  • 72-hour advance warnings for material shortage risks
  • 40% improvement in procurement response efficiency
  • AI algorithms optimize warehouse layout and delivery routes
  • 25% increase in inventory turnover, 20% cost reduction
  • 99.5% defect identification accuracy with deep learning

SMD BOX Series

Comprehensive range of intelligent storage solutions tailored for different manufacturing requirements

SMD BOX SISO

Single unit storage capacity up to 1,000 reels with streamlined single-input single-output design for efficient workflow management.

SMD BOX MIMO

Multi-input multi-output design for high-frequency storage requirements, perfectly supporting batch inbound and outbound operations.

SMD BOX DUO

Dual-configuration system designed for high-frequency warehousing with optimized multi-in multi-out capabilities.

SMD BOX XLR

Extra-large capacity solution designed for large-scale storage requirements with expandable architecture.

SMD BOX ONE

All-in-one unit combining component counting, labeling, and automatic storage in a single integrated system.

Core functions

Automated Inbound Operations

Supporting batch barcode scanning, RFID identification improving inbound efficiency by 50% with 99.9% accuracy

Automated Outbound Operations

Supporting batch barcode scanning, RFID identification improving inbound efficiency by 50% with 99.9% accuracy

Real-Time Inventory Management

Advanced tracking system improving inventory counting efficiency by 80% with real-time visibility

AGV Integration

Compatible with any AGV brand with seamless integration and intelligent routing capabilities

Kitting - Component Set Outbound

Automated component kitting system improving assembly efficiency by 30% with precise material sets

Automatic Material Replenishment

Intelligent replenishment system with 99% accuracy ensuring optimal inventory levels

MES Integration

Seamless Manufacturing Execution System integration providing 25% efficiency improvement

MSD Management

Moisture Sensitive Device management ensuring IPC-JEDEC J-STD-033 compliance and reduced loss

SMD BOX vs. Traditional Storage

Superior Performance Metrics

See how SMD BOX outperforms traditional material storage solutions

Storage Capacity Processing Speed Efficiency Improvement Labor Cost Reduction ROI Compatibility
1,000-10,000 reels
3-5 seconds (parallel)
40% overall
65%
High return investment
Any AGV brand

Technical Specifications

Hardware Specifications
Storage Capacity
Storage Capacity
Processing Speed
Single: 8-12s, Multiple: 3-5s
Dimensions
Customizable based on requirements
Power Consumption
Energy-efficient with smart management
Operating Temperature
15-35°C (59-95°F)
Humidity Range
45-75% RH
Connectivity
Ethernet, Wi-Fi, RS485, USB
Software Features
Real-time Monitoring
24/7 system monitoring and alerts
Data Analytics
Advanced analytics for optimization
Integration APIs
RESTful APIs for system integration
User Management
Role-based access control
Reporting
Comprehensive reporting & dashboards
Mobile App
iOS and Android compatible

Measurable Benefits

  • Operational Efficiency
  • 300% increase in daily processing capacity
  • 99.98% key process yield rates
  • 50% improvement in inbound efficiency
  • 80% improvement in inventory counting
  • 30% improvement in assembly efficiency
  • Cost Savings
  • 65% reduction in labor costs
  • 80% unmanned nighttime operations
  • 20% reduction in operational costs
  • 25% increase in inventory turnover
  • 99% replenishment accuracy
  • Quality & Compliance
  • 99.5% defect identification accuracy
  • 99.9% inbound accuracy
  • IPC-JEDEC J-STD-033 compliance
  • Real-time quality monitoring
  • Automated quality control systems

Industries We Serve

Electronics Manufacturing

Optimizing material flow speed and improving overall operational efficiency in electronics production.

Automotive Electronics

Supporting high-reliability automotive electronics with precision material handling and quality control.

White Goods Appliances

Enhancing storage efficiency and reducing contamination in appliance manufacturing environments.

Smartphone Manufacturing

Accelerating production cycles and improving efficiency in fast-paced smartphone manufacturing.

EMS Contract Manufacturing

Optimizing warehouse space and ensuring first-in-first-out material management for contract manufacturers.

SMT Industry

Perfect integration with existing SMT production lines, improving material handling efficiency and reducing costs.

Ready to Transform Your Operations?

Contact our experts today for a free consultation and discover how SMD BOX can revolutionize your manufacturing process.

info@neotel.tech

400-088-1622

Global Headquarters Technology Park

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