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● Post-Production Precision Counting

X-Ray Component Counter NEO COUNTER
Precision Counting · Real-Time Inventory · Seamless Return

After production, how many components remain on each reel? Manual estimation is slow and inaccurate, causing inventory records to drift from reality. NEO COUNTER uses X-ray penetration imaging combined with AI algorithms to count remaining components in seconds with 99.9% accuracy. Counting data syncs automatically to storage systems, ensuring return quantities are precise and trustworthy—closing the final link of the material loop. Two models cover semi-automatic offline to fully automatic inline operation for any production scale.

CORE POSITIONING

The Quality Checkpoint of the Material Loop

In the complete material cycle from registration to return, counting sits at a critical juncture—after production, before return. NEO COUNTER uses X-ray imaging to precisely count remaining quantities, providing reliable data for return and ensuring inventory records always match physical stock.

1
Register
Scan incoming reels
Generate unique digital ID
NEO SCAN
→
2
Store
Registered materials
stored in smart storage
SMD BOX / NEO LIGHT
→
3
Retrieve
Precision retrieval by work order
Automatic FIFO execution
SMD BOX / NEO LIGHT
→
4
Production
SMT pick-and-place
Powering your production
Your Line
→
5
Count
X-ray count remaining qty
Update inventory records
NEO COUNTER
⑥ Return: Counted materials return to SMD BOX / NEO LIGHT → back to Step ②, awaiting next retrieval—the loop continues
⑤

The Critical Post-Production Checkpoint

NEO COUNTER sits at Step 5 of the loop—after production, before return. Without precision counting, return quantities rely on manual guesswork and inventory records gradually diverge from reality. NEO COUNTER uses X-ray + AI to ensure every returned reel has a verified quantity, so the loop never breaks at the last step.

PRODUCT SELECTION

Two Counters: Semi-Automatic Offline vs. Fully Automatic Inline

NEO COUNTER comes in two automation levels—X400 for standalone operation on small-to-mid production lines, X800 for full integration with SMT lines and AGV systems. Both share the same X-ray imaging + AI counting core, with unified data formats for seamless upstream and downstream connectivity.

Semi-Automatic · Offline
NEO COUNTER X400 Semi-Automatic X-Ray Component Counter - Neotel Technology
NEO COUNTER X400
Semi-Automatic X-Ray Counter
  • Manual reel loading, up to 4 reels at a time
  • X-ray penetration imaging, AI counting in 5 seconds
  • Supports 01005 to large-format components
  • NeoX counting software, standalone offline operation
  • Local storage + USB export, API integration with ERP/MES
Ecosystem: NEO SCAN register → NEO LIGHT smart shelf → [Production] → X400 count → NEO LIGHT return
Learn more about NEO COUNTER X400 →
Fully Automatic · Inline
NEO COUNTER X800 Fully Automatic X-Ray Component Counter - Neotel Technology
NEO COUNTER X800
Fully Automatic High-Speed X-Ray Counter
  • Dual-track auto loading/unloading, seamless SMT line/AGV integration
  • X-ray penetration imaging, AI high-speed continuous counting
  • Throughput up to 1,200 reels/hour, 24/7 unattended operation
  • NeoX Advanced with cloud sync + intelligent analytics
  • Full integration with ERP/MES/WMS/AGV, zero manual intervention
Ecosystem: NEO SCAN PLUS register → SMD BOX storage → [Production] → X800 count → SMD BOX return
Learn more about NEO COUNTER X800 →
COMPARISON

Key Specifications: X400 vs. X800

The table below helps you quickly compare the core differences between X400 and X800. Choose the right model based on your line scale, automation level, and counting throughput requirements.

Comparison NEO COUNTER X400 NEO COUNTER X800
Automation Level Semi-automatic (offline, manual operation) Fully automatic (inline, unattended)
Loading Method Manual placement (up to 4 reels) Dual-track automatic loading/unloading
Counting Speed 5–10 seconds per reel Continuous high-speed, up to 1,200 reels/hour
Accuracy 99.9% 99.9%
X-Ray Imaging High-resolution penetration imaging High-resolution penetration imaging
AI Algorithm NeoX Standard NeoX Advanced (cloud analytics)
Barcode Reading Built-in camera system Industrial camera auto-recognition
Data Management Local storage + USB export Cloud real-time sync + intelligent analytics
System Integration API integration with ERP / MES Full ERP / MES / WMS / AGV integration
Line Integration Standalone, flexible deployment Embedded in SMT line, AGV-connected
Registration Device NEO SCAN NEO SCAN PLUS
Storage Device NEO LIGHT Smart Shelf SMD BOX Smart Storage
Typical Scenario Small-to-mid batch, R&D prototyping, urgent orders High-volume lines, 24/7 continuous production
CLOSING THE LOOP

After Counting, Where Do Materials Go?

After counting, remaining materials carry precise quantity data back to storage. Inventory records update automatically with no manual entry—the material loop closes completely, ready for the next retrieval cycle.

Fully Automatic Solution
X800 Count → SMD BOX Return

After X800 high-speed counting, AGV automatically transports materials back to SMD BOX. Return quantities and inventory records reconcile automatically—fully unattended, loop completely closed.

Learn about SMD BOX →
Semi-Automatic Solution
X400 Count → NEO LIGHT Return

After X400 offline counting, operators place materials back on NEO LIGHT. LED guides direct to the correct slot, sensors confirm placement, and inventory updates automatically.

Learn about NEO LIGHT →
★
All-in-One: SMD BOX ONE integrates X-ray counting (NEO COUNTER X800), high-capacity storage (XLR), and auto registration (NEO SCAN PLUS) into a single machine—storage, counting, and return all happen inside one unit with no material transport between devices. Learn about SMD BOX ONE →
FAQ

Frequently Asked Questions About X-Ray Component Counting

Answers to common questions about x-ray component counters, automated counting accuracy, and integration with SMT manufacturing systems.

What is an x-ray component counter?
An x-ray component counter is a specialized machine that uses low-energy x-ray imaging to count SMD components non-destructively — without opening the packaging. It produces a high-resolution radiographic image, and AI algorithms detect and count each component in seconds. The NEO COUNTER series achieves 99.9% counting accuracy in just 5 seconds per reel, compared to 5-15 minutes for manual counting.
How accurate is automated component counting vs. manual counting?
Automated x-ray component counting achieves 99.9% accuracy — significantly higher than manual methods (typically 95-97%). Manual counting takes 5-15 minutes per reel and is error-prone due to fatigue. X-ray counting takes 5-10 seconds and delivers consistent results regardless of operator. For a factory counting 500 reels daily, an automated component counting system saves over 40 labor hours per week.
What types of SMD packaging can an x-ray reel counter handle?
Both NEO COUNTER models support the full SMD spectrum: 7-inch, 13-inch, and 15-inch tape reels, JEDEC trays, tubes, and sticks. Components from tiny 01005 (0.4 x 0.2mm) to large power devices are detected regardless of packaging material (paper, plastic, or metal tape). The system also handles partially filled reels accurately.
How does a reel counting machine compare to manual counting methods?
A reel counting machine eliminates the most common inventory error: inaccurate remaining quantities. Without precise post-production counting, leftover quantities are estimated — leading to stockouts, over-ordering, and line stops. With an x-ray counter like NEO COUNTER, every returning reel is precisely counted and inventory is automatically updated in ERP. Typical results: 3-5% less material waste and zero unplanned reorders.
How does NEO COUNTER compare to Scienscope and VCcount XRHCount?
NEO COUNTER is part of a closed-loop material ecosystem: it connects directly with SMD BOX storage towers and SMF software. Counting results automatically flow into inventory management, return-to-storage, and production planning. Standalone counters like Scienscope Assure or VCcount XRHCount count in isolation — inventory updates require manual entry or additional software. Additionally, NEO COUNTER X800 is the only system offering true inline dual-track operation at up to 1,200 reels/hour for 24/7 production.

Choose the Right Counting Solution for Your Line

Not sure whether X400 or X800 fits your needs? Our experienced consultants will recommend the best counting system and ecosystem based on your line scale, counting frequency, and automation goals.

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