Unregistered materials are a blind spot in warehouse management — impossible to trace origins, match work orders, or automate retrieval. The NEO SCAN material registration system establishes a unique digital identity (UID) for every incoming reel, enabling identification, traceability, and control from receiving to return. Two models cover semi-automatic to fully automatic operation, fitting small-batch manual receiving through large-scale unmanned production lines.
In the complete material loop from receiving to return, registration is the prerequisite for all automation. At the first step, NEO SCAN generates a unique ID (UID) for every reel, enabling precise tracking and intelligent scheduling across all downstream stages: storage, retrieval, counting, and return.
NEO SCAN offers two automation levels — semi-automatic for small-to-medium lines with manual receiving, and fully automatic for large-scale unmanned lines with AGV integration. Both generate UIDs in the same format, seamlessly recognized by all downstream equipment.
The table below helps you quickly compare the core differences between NEO SCAN and NEO SCAN PLUS. Choose the right model based on your line scale and automation requirements.
| Comparison | NEO SCAN | NEO SCAN PLUS |
|---|---|---|
| Automation Level | Semi-automatic (manual operation) | Fully automatic (unmanned operation) |
| Loading Method | Manual reel-by-reel placement | AGV automatic feeding |
| Barcode Reading | Handheld scanner, manual scan | Industrial camera, auto-recognition |
| Unique ID (UID) Generation | ✓ Auto-generated | ✓ Auto-generated |
| Auto-Labeling | — (manual labeling) | ✓ Auto-print + auto-apply |
| Labeling Accuracy | — | ±0.1mm |
| System Integration | ERP / MES | ERP / MES / WMS / AGV |
| Paired Storage | NEO LIGHT | SMD BOX |
| Paired Counter | NEO COUNTER X400 | NEO COUNTER X800 |
| Typical Use Case | Small-to-medium batch, manual receiving lines | High-volume lines, unmanned warehousing |
After registration, materials enter the storage stage. Depending on your chosen automation route, NEO SCAN naturally connects to the corresponding downstream equipment, with registration data flowing throughout the entire loop.
After NEO SCAN PLUS completes registration and labeling, materials are automatically transported by AGV into SMD BOX. Subsequent retrieval, counting, and return are fully unmanned.
After NEO SCAN completes scanning and registration, operators place materials into NEO LIGHT. Light-guided picking and sensor-confirmed placement enable efficient human-machine collaboration.
Not sure whether to choose NEO SCAN or NEO SCAN PLUS? Our solution consultants will recommend the best-fit registration system based on your line scale, material types, and automation goals.