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Most SMT factories lose 30–45 seconds every time an operator searches for a reel. NEO LIGHT cuts that to 3 seconds — with LED-guided picking, automatic reel detection, and real-time inventory sync to your MES. No special infrastructure. Deployable in a day. Six models cover fixed, mobile, stencil, and MSD storage.
See how NEO LIGHT pick-to-light smart racks compare to the manual shelving most factories still use.
| Manual Shelf | NEO LIGHT | |
|---|---|---|
| Average pick time | ~45 seconds | 3 seconds |
| Picking errors | Manual verification required | LED-guided, sensor-confirmed |
| Inventory sync | Spreadsheet / periodic scan | Real-time, automatic |
| MES/ERP integration | Manual data entry | REST API — SAP & Oracle validated |
| Reel traceability | Paper-based or barcode only | Full IPC-1782 traceability |
| Deployment | No setup needed | Same day, no infrastructure changes |
Across the full material lifecycle — from incoming receipt to post-production return — precise tracking at every step is critical. NEO LIGHT covers inbound storage, work-order retrieval, and post-production return, serving as the storage management hub throughout the material flow.
Not sure which model you need? Start with your situation, then explore the details below.
| My situation | Best model |
|---|---|
| Centralized stockroom, high capacity | NEO LIGHT PTL or Plus |
| Need automatic reel detection (no manual scanning) | NEO LIGHT Plus or Mobile Plus |
| Move racks between multiple lines | NEO LIGHT Mobile or Mobile Plus |
| Stencil storage with light-guided retrieval | NEO LIGHT Stencil |
| Moisture-sensitive device (MSD/MBB) management | NEO LIGHT MBB |
For stencils and moisture-sensitive devices, NEO LIGHT provides dedicated solutions. No need to compromise on a general-purpose model for specialized material handling.
Compare key specifications across all six models to find the configuration that matches your line.
| Comparison | PTL | PLUS | Mobile | Mobile Plus | Stencil | MBB |
|---|---|---|---|---|---|---|
| Picking Technology | Pick-to-Light | Light + Position Sensor | Pick-to-Light | Light + Position Sensor | Position Sensor | Light + Position Sensor |
| Deployment | Stationary | Stationary | Mobile (casters) | Mobile (casters) | Stationary | Stationary |
| Inventory Confirmation | Manual barcode scan | Automatic sensor detection | Manual barcode scan | Automatic sensor detection | Automatic sensor detection | Automatic sensor detection |
| Material Types | SMT reels, trays | SMT reels, trays | SMT reels, trays | SMT reels, trays | SMT stencils | Moisture-sensitive devices |
| Typical Use Case | Standard line picking & kitting | High-compliance traceability | Multi-line sharing, flexible dispatch | Dynamic layouts, real-time tracking | Centralized stencil management | IPC/JEDEC moisture compliance |
NEO LIGHT and SMD BOX form a powerful co-deployment model: SMD BOX serves as the central warehouse for bulk material storage, while NEO LIGHT deploys as line-side shelving for workstation-level kitting. Connected through SMF software, inventory stays globally visible and materials flow between central and line-side storage on demand.
Light-guided picking with manual handling. Low investment, fast deployment — ideal for line-side kitting, small-to-medium lines, or flexible production scenarios.
Fully automatic storage and retrieval, unmanned operation — built for central warehouses, large-scale lines, and high-compliance factories.
NEO LIGHT is the semi-automated starting point in Neotel’s material handling ladder. When your volume grows or you need unattended operation, SMD BOX picks up where NEO LIGHT leaves off — same SMF software platform, same data, no migration.
Not sure which model fits? Our solution consultants will recommend the optimal configuration based on your materials, line layout, and efficiency targets.
