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NEO COUNTER X800
Fully Automatic Inline X-Ray Counter

The NEO COUNTER X800 is a fully automatic inline X-ray counting system built for high-volume SMT production lines. Dual-track auto-loading delivers throughput up to 1,200 reels/hour with 24/7 non-stop operation. NeoX Advanced provides real-time cloud sync and intelligent analytics, with full ERP/MES/WMS/AGV integration. Embedded directly into the SMT line with AGV coordination, it enables fully unmanned counting-to-return workflows.

1,200
Reels/Hour
Dual Track
Auto Loading
99.9%
Accuracy
24/7
Non-Stop
NEO COUNTER X800 Fully Automatic Inline X-Ray Counter - Neotel Technology
LOOP POSITION

Material Loop Quality Checkpoint: High-Speed Automated Counting After Production

The NEO COUNTER X800 handles Step 5 — Counting in the material loop. After production, the X800 counts remaining materials at 1,200 reels/hour, with counting data automatically fed back to SMD BOX for fully unmanned return-to-storage.

1
Register
Auto barcode scanning
Creates unique digital ID
NEO SCAN PLUS
2
Store
Registered materials
stored in SMD BOX
SMD BOX
3
Retrieve
Work-order-based retrieval
AGV auto-delivery
SMD BOX
4
Production
Material Ready
Seamless Integration
Powering Your Production
5
Count
High-speed X-ray counting
Cloud-synced data
NEO COUNTER X800
◎ Return: After counting, remaining materials are auto-transported by AGV back to SMD BOX → quantities auto-calibrated with inventory records, back to Step 2, continuous cycle

Fully Automatic Inline: 1,200 Reels/Hour Continuous Counting

The X800 is embedded in the SMT line — materials automatically flow into the X800 for high-speed counting after production. Once counted, AGV transports materials back to SMD BOX. Zero human intervention required, inventory data calibrated in real time.

CORE CAPABILITIES

Dual-Track Auto-Loading + Cloud Intelligence: High-Speed Unmanned Operation

The NEO COUNTER X800 delivers flagship-grade capability across automated loading, high-speed continuous counting, and full system integration, enabling a fully automatic material counting loop for high-volume production lines.

Dual-Track Auto Loading
  • Dual tracks operate in parallel — loading and counting simultaneously
  • Seamless SMT line/AGV coordination with fully auto material flow
  • Throughput up to 1,200 reels/hour, 24/7 non-stop operation
1,200 Reels/Hr Continuous
NeoX Advanced Cloud
  • AI deep learning algorithms for high-speed continuous counting
  • Industrial camera auto-reads barcodes without manual intervention
  • Real-time cloud sync + intelligent analytics for full visibility
99.9% Real-Time Cloud Sync
🔗
Full System Integration
  • Full ERP/MES/WMS/AGV integration — zero manual intervention
  • Embedded in SMT line with seamless upstream/downstream connectivity
  • Auto label printing and affixing with material routing to designated locations
ERP/MES/WMS/AGV Integrated
SPECIFICATIONS

Technical Specifications

Flagship fully automatic configuration, purpose-built for high-volume SMT production lines running 24/7.

Parameter NEO COUNTER X800 Specification
Automation Level Fully Automatic (inline, unmanned operation)
Counting Throughput Up to 1,200 reels/hour, continuous high-speed
Accuracy 99.9%
Loading Method Dual-track auto-loading, SMT line/AGV coordinated
Reel Compatibility 7–15 inch standard SMT reels
Max Reel Capacity 400×400 mm (4× 7-inch reels)
Min. Component Size 01005
Barcode Reading Industrial camera, fully automatic
Counting Software NeoX Advanced (real-time cloud sync + intelligent analytics)
Data Management Real-time cloud sync + intelligent analytics reports
System Integration Full ERP/MES/WMS/AGV integration
Line Integration Embedded in SMT line, AGV coordinated
Label Printing Auto printing and affixing, material auto-routing
Dimensions 1200×800×1600 mm
Weight Approx. 350 kg
Power Supply 220V AC, 50/60Hz
FULL-AUTO ECOSYSTEM

Full-Auto Solution: X800 Counting → SMD BOX Return

The NEO COUNTER X800 is the core counting device in the full-auto solution, forming a complete fully automated material management loop together with NEO SCAN PLUS registration and SMD BOX, with zero human intervention throughout.

Register
NEO SCAN PLUS
Fully auto scan registration
Establishes UID identity
Store / Retrieve
SMD BOX
Fully automated storage
AGV precision delivery
Powering Your Production
Production
Material Ready
Seamless Integration
Current Product
NEO COUNTER X800
Inline high-speed counting
Cloud-synced data
💡
All-in-One: SMD BOX ONE integrates X-ray counting (NEO COUNTER X800), high-capacity storage (XLR), and auto-registration (NEO SCAN PLUS) into a single machine — storage, counting, and return all happen inside one unit, eliminating material transport between devices. Learn more about SMD BOX ONE →
Lighter Alternative: If your production scale is smaller or you only need offline counting, the NEO COUNTER X400 provides 5-second/reel semi-automatic offline counting at a lower investment for precision inventory verification.
FAQ

Frequently Asked Questions

Common questions about the NEO COUNTER X800 fully automatic inline X-ray counter. For additional inquiries, please contact our technical consultants.

How does the X800 achieve 1,200 reels/hour throughput?
The X800 uses a dual-track parallel design — one track performs X-ray scanning and AI counting while the other simultaneously loads and unloads reels. The two tracks alternate seamlessly, eliminating wait time. Combined with industrial camera barcode auto-reading and automatic label printing/affixing, it achieves uninterrupted high-speed continuous operation.
How does the X800 integrate with an SMT production line?
The X800 is designed to operate inline, embedded directly in the SMT production line and connected to upstream/downstream processes via conveyor belts or AGV. After production, materials automatically flow into the X800 for counting, then AGV returns them to SMD BOX. Full ERP/MES/WMS/AGV integration ensures real-time inventory sync with zero manual intervention.
What are the key differences between X800 and X400?
The core differences are automation level and throughput: the X800 is a fully automatic inline device with dual-track auto-loading at 1,200 reels/hour; the X400 is a semi-automatic offline device with manual loading at 5–10 seconds/reel. The X800 is built for high-volume production lines running 24/7, while the X400 suits small-to-medium batches and R&D environments. Both share the same X-ray imaging + AI algorithm core. View the full comparison guide →
Can the X800 integrate with our existing AGV/WMS system?
Absolutely. The X800 provides full integration with ERP, MES, WMS, and AGV systems via standard interfaces, enabling real-time counting data sync and automated logistics scheduling. NeoX Advanced delivers real-time cloud sync and intelligent analytics reports, giving management full visibility into inventory status.
What are the dimensions and deployment requirements?
The X800 measures 1200×800×1600 mm and weighs approximately 350 kg, requiring a standard 220V AC power supply. As an inline device, it is typically deployed at the material return point of the SMT line, connected to conveyor belts or AGV tracks. We recommend an on-site assessment by our engineers before deployment to ensure seamless integration with your existing line layout.

Fully Automated Counting for High-Volume Production

The NEO COUNTER X800 makes 24/7 continuous counting a reality with fully unmanned operation and real-time inventory accuracy. Contact us today for a tailored solution.